Aluminium Hex Bar and Rods

Chung Metal produces Aluminium Hex Bars and Rods in numerous grades, providing six-sided profiles that offer mechanical efficiency, easy wrenching, and good machinability. Made through forging or extrusion, our hex rods and bars are dimensionally precise and come in several aluminium alloys such as 1xxx, 2xxx, 5xxx, and 6xxx series. Our bars have diverse applications in fasteners, connectors, and structural parts where shape as well as alloy performance is crucial.

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Aluminium Hex Bar

Aluminium Hexagonal Rod

Aluminium Bright Hex Bar

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The mechanical and composition properties of Aluminium Hex Bars are different depending on the alloy. Pure grades such as 1050 and 1060 are prone to high ductility and conductivity, whereas the alloyed types such as 2011, 6061, and 7075 are high in strength and hardness. Tensile strength varies from 100 MPa to more than 500 MPa, and yield strength and elongation vary similarly. Non-heat-treatable and heat-treatable varieties are available. All are corrosion-resistant to different levels and machine well due to flat edges.

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Aluminium Hex Bar and Rods Specifications

Standards : ASTM B221, B211, B565, B316, AMS 4121 2014

Temper : O

Standard : ASTM, ASME, AMS, GB/T, JIS

Length : 1000-6000

Size : 5 mm To 500 mm

Diameter : 6-150

Finish : Bright, Polish & Black

Type : Hot-Rolled (HR) / Cold-Rolled (CR) Sheet

 

Chemical Compositions of Aluminium Hex Bar and Rods

Alloy Fe Si Mg Mn Cu Zn Ti Cr Others AI
1100 (min) 0.35 0.25 0.01 0.01 0.05 0.01 0.020 Trace 0.05 (each) 99.60%
1100 (max) 0.50 0.35 0.03 0.05 0.20 0.05 0.030 Trace 0.15 (total) remainder
5083 0.40 max 0.40 max 4.0 / 4.90 0.40 / 1.0 0.10 max 0.25 max 0.15 max 0.05 / 0.25 0.05 max Bal
6061 0.7 0.4-0.8 0.8-1.2 0.15 0.15-0.4 0.25 0.15 0.15-0.35 0.005/0.15 Remainder
6068 0.50 max 0.7 – 1.3 0.06-1.20 0.40-1.00 0.10 max 0.20 max 0.10 max 0.25 max 0.05 max Bal
7075 min 2.10 1.20 5.10 0.18
7075 max 0.50 0.40 2.90 0.30 2.00 6.10 0.20 0.28 0.05

Aluminium Hex Bar and Rods Mechanical Properties

Alloy Temper UTS(Mpa) % Elongation Tensile Strength Hardness Brinell Proof Stress Yield Strength (PSI) Shear Strength (PSI) Brinell Hardness
Min Max 0.5 mm -0.8 mm 0.81 mm – 1.30 mm 1.30 mm – above
1100 O 75 110 20 25 29
H12 95 130 5 6 7
H14 110 145 3 4 5
H16 130 165 2 3 4
H18 150 2 2 3
5083 12 Min % 275 – 350 MPa 75 HB 125 Min MPa
6061 45,000 12 40,000 31,000 95
6082 8 295 95 240
7075 T6, T651 11 83-572 73- 503 150
7075 T73, T7351 13 73-503 63-434 NA

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Equivalent Grades Aluminium Hex Bar and Rods

Grade UNS USA Japan France ISO WNR EN DIN ISO BS (OLD)
1100 A91100 AA1100 JIS A1100P NF 1100 Al 99.0 Cu.
6082 A96082 AA6082 3.2315 AW-6082 AlMgSi1 AlSi1MgMn HE30
5083 A95083 5083 AlMg4,5Mn0,7 3.3547 AW-AlMg4,5Mn0,7 AlMg4,5Mn
6061 A96061 AA6061 3.3211 AW-AlMg1SiCu EN AW-6061 AlMgSiCu AlMg1SiCu HE20
7075 A97075 7075   3.4365 ENAW-AlZn5.5MgCu EN AW-7075 AlZnMgCu1.5 AlZn6MgCu 7075 L95 L96, V95

Sizes Chart of Aluminium Hex Bar and Rods

HEXAGONS
Size(mm) WT PER FEET IN KGS WT PER MTR IN KGS
16 0.55 1.79
18 0.69 2.27
20 0.85 2.80
22 1.03 3.39
25 1.33 4.38
28 1.67 5.49
30 1.92 6.30
32 2.19 7.17
36 2.77 9.07
38 3.08 10.11
40 3.41 11.20
45 4.32 14.18
50 5.34 17.50
56
60
65
70
75
80
90
100

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Aluminium Hex Bar and Rods Types

Aluminium Hex Bar 
Aluminium Hexagonal Bar
Aluminium Hexagonal Rod 
Bright Hexagon Aluminium Bar (BHM)
Aluminium Hex Rods
Aluminium Hexagon Rod

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Frequently Asked Questions (FAQ)

Aluminium hex bar/rod is commonly used in aerospace, automotive, marine, construction, and manufacturing industries for lightweight structures, electrical components, fasteners, and precision machining due to its strength and corrosion resistance.

Aluminum hex bars are produced through extrusion, casting, or forging, followed by heat treatment and machining. This process enhances strength, dimensional accuracy, and surface finish, ensuring consistent quality and performance.

Yes, aluminum hex bar/rod can be welded. Recommended techniques include Tungsten Inert Gas (TIG) welding for precision, and Metal Inert Gas (MIG) welding for faster, more robust welds.

Aluminium Hex Bar and Rods Uses

Aluminium hex rods and bars are extensively employed in fasteners (bolts, nuts), mechanical spindles and shafts, connector assemblies, tool handles, and structural joints. Their shape makes them specifically suitable for wrenching and fitted applications. They find applications in transmission systems, fixtures, decorative hardware, and structural joints as well. Hex rods in electrical and automobile applications offer aesthetic and functional appeal. They can be anodized, threaded, or machined and are therefore used in machinery and building complex assemblies.

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