Tool and Die Steel S1 Bars

Chung Metal Manufacturer & Suppliers in Da Nang supplies top-grade S1 tool & die steel bars appropriate for shock-loaded tooling requirements. S1 is oil-hardening impact-resistant tool steel. Our S1 bars are made under strict controls for inclusions and dimension, and shipped with complete certifications. We maintain consistent microstructure and stress relief to reduce distortion on heat treat. Tool shops, die, and stamping depend on our S1 stock for tools that need very good toughness and shock resistance under cyclic impact loading.

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Die Steel S1 Rods

S1 Tool Steel Round Bar

S1 Tool and Die Steel Bar

Table of Contents

What is Tool and Die Steel S1 Bars?

Tool steel S1 has ~0.45–0.55% carbon, ~0.40% silicon, ~0.40% manganese, ~0.25% chromium, and tungsten/carbon stabilizers, the balance cobalt or tungsten in some forms. In annealed condition, tensile strength ~700 MPa, elongation ~10–15%. Following oil hardening and tempering, S1 has hardness ~58–62 HRC, with good toughness and impact resistance. The alloy has good wear resistance and long performance in shock. It is resistant to cracking by impact and maintains hardness fairly well in the longer term.

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Tool and Die Steel S1 Bars Specifications

  • Standard : ASTM A681, ASME SA681
  • Dimensions : EN, DIN, JIS, ASTM, BS, ASME, AISI
  • Form : Round
  • Diameter : 10 mm ~ 900 mm
  • Size : 0.08 mm to 25.00 mm
  • Diameter Range : 0.040 mm – 12 mm (0.0016” – 0.4724”)
  • Application : Lathe Tools, Milling Cutter, Cutter Blades, Boring Tools, Twist drills, Milling Knives, Reamers, Taps, Metalcutting saws, Screw Cutting Tools, File Cutter’s Chissels, Drills, Hobs, Drill Bits, Tread cutting tools etc

Chemical Compositions of Tool and Die Steel S1 Bars

C Mn Si Cr Ni Mo W V Cu P S
0.40-0.55 0.10-0.40 0.15-1.20 1.00-1.80 0.30 0.50 1.50-3.00 0.15-0.30 0.25 0.03 0.03

Mechanical Properties of Tool and Die Steel S1 Bars

Properties Metric Imperial
Hardness, Rockwell C (air cooled from 899°C, 30 mins) 54.5 54.5
56 56
Hardness, Rockwell C (air cooled from 982°C, 30 mins) 56.5 56.5
Modulus of elasticity 207 GPa 30000 ksi
Charpy impact (V-notch; oil quenched from 954°C; 149°C temper temperature) 10.8 J 8.00 ft-lb
Charpy impact (V-notch; oil quenched from 954°C; 625°C temper temperature) 29.8 J 22.0 ft-lb
Machinability (1% carbon steel) 70.0 – 75.0% 70.0 – 75.0%
Poisson’s ratio 0.27-0.30 0.27-0.30

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Equivalent Grades of Tool and Die Steel S1 Bars

AISI / SAE DIN / W.Nr UNS JIS GB AFNOR
S1 1.2550 T41901 G4053 GB/T 3077 55 WC 20

Thermal Properties of Tool and Die Steel S1 Bars

Properties Conditions
T (°C) Treatment
Thermal expansion 12.4 x 10-6/ºC 20-100

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Tool and Die Steel S1 Bars Types

S1 Cold Rolled Die Steel Bar
Chrome Molybdenum Steel S1 Bright Rods
S1 Hot Forged Round Bars
CrMo S1 Cold Drawn Bars
S1 Hot Rolled Tool Steel Bar
Tool and Die Steel S1 Threaded Bar

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Frequently Asked Questions (FAQ)

When choosing Tool and Die Steel S1 bars, consider hardness, wear resistance, toughness, machinability, heat treatment capabilities, and the specific requirements of the application to ensure optimal performance and durability.

Tool and Die Steel S1 bars resist corrosion due to their alloy composition, which includes elements like chromium and molybdenum. These elements form a protective oxide layer, enhancing resistance to oxidation and rust.

Tool and Die Steel S1 bars should be stored in a dry, clean environment, away from moisture and chemicals. Use racks to prevent contact with the ground and minimize risk of rusting or damage.

Tool and Die Steel S1 Bars Uses

S1 bars are best suited for blanking punches, impact tools, cold chisels, hammering dies, and skewed cutting applications that withstand shock loads. It is employed in forging dies, high-shock stamping tools, ejector pins, and tools in heavy mechanical presses. The synergy of toughness and hardness makes it an appropriate choice for shearing, blanking, and cold forming under adverse conditions. S1 is used when there is a lot of frequent shock and impact stress and other steels are subject to brittle fracture. It’s commonly applied in tooling of medium duty when there is repeated loading.

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